Hexagonal Wire for Durable and Versatile Solutions
Hexagonal Wire for Durable and Versatile Solutions
Hexagonal Wire
Hexagonal Wire to Durable and Versatile Solutions Hexagonal wire mesh Hexagonal mesh is a non-raveling interlocking mesh structure made of two adjacent wires, twisting around each other 2.5 times (3 half-turns) to form a hexagonal mesh. Such technique guarantees flexibility, strength and the ability to resist against unraveling even when cut. The mesh is designed in panels (base, sides, lids) and is built into gabion structures.
Gabion Box Components (Hexagonal Wire to Solutions of Durability)
Gabion Box Components (Hexagonal Wire to Solutions of Durability)
Base Panel
Principal structural mesh panel forming the base of the gabion unit and supporting the full stone load.
Lid
Removable welded mesh panel placed on top to cover the gabion after filling and secure the stone.
Diaphragms
Optional internal partitions that subdivide the gabion into equal cells for better stability and load distribution.
Selvedge Wire
Thicker edge wire along longitudinal borders, e.g. 3.4 mm selvedge used with 2.7 mm mesh wire to reinforce the perimeter.
Lacing Wire
Coated wire used to assemble and fix units together on site, with minimum diameter of 2.2 mm for secure joints.
Fasteners
Mechanical connections between panels using rings or clips, such as C-shaped rings or stainless-steel fasteners.
Bracing Ties
Internal diagonal wires that connect opposite faces of the gabion to avoid deformation and bulging under load.
Sack Gabions
Cylindrically shaped gabion units with side openings, designed for quick filling and placement in hydraulic or emergency works.
Type of Gabion Products
Secure your Gabion structures with high-quality Hexagonal Wire
Hexagonal Gabion Technical Specifications
Hexagonal Gabion Technical Specifications
Specification (ASTM 975 & BS EN 10223-3:2013)
Welded mesh gabions are manufactured in accordance with international standards that define mesh type, wire diameter, selvedge wire and coating system. The key requirements from ASTM 975 and BS EN 10223-3:2013 are summarized below.
ASTM 975
| Characteristic | Gabion (Metallic) | Gabion (PVC) | Gabion Mattress (Metallic / PVC) |
|---|---|---|---|
| Coating | Metallic | PVC | Metallic / PVC |
| Mesh type | 80 × 100 | 80 × 100 | 60 × 80 |
| Mesh opening | 83 × 114 | 83 × 114 | 64 × 83 |
| Wire diameter (mm) | 3.05 | 2.7 | 2.2 |
| Selvedge wire (mm) | 3.8 | 3.4 | 2.7 |
| Lacing wire (mm) | 2.2 | 2.2 | 2.2 |
| Fasteners | 3 mm | 3 mm | 3 mm |
| Stiffener | 2.2 / 3.8 mm | 2.2 / 3.8 mm | 2.2 / 3.8 mm |
| Coating system |
Style 1 (Zinc) Style 2 (Zn-5% AlMM) Style 4 (Aluminum) |
Style 3 (PVC over Zinc) | Style 1 – Style 4 |
3.1 BS EN 10223-3:2013
| Mesh Size (mm) | Wire Diameter (mm) | Type of Product |
|---|---|---|
| 50 × 70 | 2.0 | Mesh in roll |
| 60 × 80 | 2.0 | Mesh in roll |
| 2.2 | Mattresses | |
| 2.4 | Mesh in roll | |
| 2.7 | Mesh in roll: Gabions | |
| 80 × 100 | 2.2 | Retaining Structure |
| 2.4 | Mesh in roll | |
| 2.7 | Retaining Structure: Gabions | |
| 3.0 | Mesh in roll / Gabions | |
| 3.4 | Mesh in roll | |
| 3.9 | Mesh in roll | |
| 100 × 120 | 2.7 | Mesh in roll |
| 3.0 | Mesh in roll |
Coating
The coatings also increase the lifespan and performance of the gabion products, as it prevents corrosion, UV cancer, and extreme weather. These criteria determine the types of coating, corrosion resistance, tensile strength and environmental longevity.
ASTM 975
The ASTM standard emphasizes parameters like coating mass and tensile strength for gabion boxes and mattresses.
| Coating | Style | Standard |
|---|---|---|
| Galvanized | Style 1 | ASTM 641 Class 3 |
| Zn–5% Al | Style 2 | ASTM A856 Class 3 |
| PVC | Style 3 | ASTM 975 (0.5 mm thickness) |
| Al | Style 4 | ASTM A809 |
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Ready to build with hexagonal gabions? Enquire now for designs, specifications & pricing.
Ready to build with hexagonal gabions? Enquire now for layouts, standards-compliant specifications & pricing.
The wire diameter to selvedge wire diameter was determined
The wire diameter to selvedge wire diameter was determined
Wire Diameter
The mesh wire is 2.0 mm to 3.9 mm in diameter and the selvedge wires are stronger (between 2.4 mm and 4.9 mm) to reinforce the edges of the gabion structure. The selvedge wire also makes it more durable, and increases rigidity and it does not deform in filling and installation. The combinations of these wires provide stability in the long run by resisting the environmental stresses and loading conditions.
- Mesh Wire (2.03.9 mm): This is the principal part of the gabion
- Selvedge Wire (2.44.9 mm): Strengthens the edges
- Increased Stability: Aids in avoiding distortion when loading and servicing
Accessories
Gabion accessories are crucial towards stability, dotted assembly, and sustainability. Mesh panels are joined and fixed using lacing wires (2.2 mm), and connected faster using 3.0 mm fasteners in the process of installation. Bracing ties that are 2.2mm or 3.0mm are used to keep the shape by stopping outward bulging caused by weight. All these elements enhance construction strength and speed.
- binding Wires (2.2 mm): Tied and fixing panels
- Fasteners (3.0 mm): Deposit quicker mechanical assembly
- Bracing Ties (2.2 / 3.0 mm): Help to avoid deformation and increase stability.
BS EN Standard
The BS EN standard provides progressive coating and durability standards to make sure principles of gabion products work in adverse circumstances of the environment. It contains specifications on corrosion resistance, chemical exposure and quality of the material. These requirements assist in improving the life and structural integrity of mesh products in the coast and industrial and high [S] conditions.
- Salt Spray Resistance: Guarantees extended corrosion protection.
- SO 2 Exposure: Evaluates stability in a polluted or industrial atmosphere.
- Stainless Steel Requirements: Specifies grades of high-strength, no-corrosive applications.
- Poly amide (PA) Coating: Provides UV and abrasion protection
Applications of Hexagonal Wire Products
Industrial and Commercial
Construction and Reinforcement
Agriculture and Fencing Solutions
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